STAHR
Space Team Aachen Hybrid Rocket

Overview

Altitude
10 000 m
Mass
40 kg
Payload Mass
1 kg
Average Thrust
4000 N

Patch

Launch

2024 in Esrange, Sweden

Objective

Develop and fly the first hybrid sounding rocket at RWTH Aachen University

Programm

FKZ: 50RL2151

The Space Team Aachen Hybrid Rocket, also called 'STAHR', is set to reach an apogee of 10 km. It is being designed and launched as part of the STERN (STudentische Experimental RaketeN) program of the German Aerospace Center (DLR), whose aim is to support student teams in the development of suborbital rockets. STAHR is set to launch in 2024 from Esrange, Sweden.
STAHR will be the first rocket of Space Team Aachen with a self-developed hybrid engine, which will be designed to reach an average thrust of 3kN. The rocket’s body will be manufactured out of carbon fiber using state-of-the-art winding, 3D printing techniques, and split mold manufacturing. The tank, necessary to store up to 30 kg of oxidizers at a pressure above 60 bar, will also be manufactured in-house out of CFRP, enclosing an aluminum liner. The rocket’s avionics, which monitor and gather its flight and engine data, are designed redundantly, using both student-developed and commercially available flight computers. The recovery system, which shall guarantee the rocket's safe return to the ground, will feature a dual parachute system consisting of a drogue and main chute. Unlike our previous rockets, the parachutes will not be bought but rather manufactured by students with support from our partner institutes of RWTH Aachen University.

We are supported by the DLR Stern program
Stern program

IF-1 Engine

Thrust
4000 N
Propellant
Paraffin/N2 O
Propellant Feed
Pressure-fed

Details

IF-1 is our first custom-designed hybrid rocket engine. It will use liquid nitrous oxide and solid paraffin as propellants. The engine casing is made of CFRP, to withstand the high combustion chamber pressure, while maintaining a low weight. A thermal protection liner will separate the fuel from the CFRP.
Throughout the development process, first, a subscale version is developed and tested, to be followed by tests of a full-scale version and finally a flight version.

STAHR Timeline

December 2021
Project Kick-Off - Stepping up to a new challenge

After competing successfully at rocketry competitions, the vision of a rocket with a self-developed engine rose within the Space Team Aachen. We decided to work towards a supersonic rocket using an in-house designed hybrid engine. With our concept, we got accepted for the DLR STERN Program, which provides us with funding and professional support throughout the project.

March 2022
Sub-scale demonstrator test campaign

In March of 2022, we started a test campaign with a downscaled version of the hybrid engine at our self-developed test bench, located at the Chair of High Pressure Gas Dynamics in Aachen. This was a huge milestone to verify our design and functionality of the engine, as well as the test bench. We gathered valuable information on the performance of our systems for further development.

October 2022
Preliminary Design Review

On the 12th of October, the Preliminary Design Review (PDR) was held at the DLR in Lampoldshausen, where the STAHR Team presented their current design of the rocket and its systems to a team of experts from the respective field. The review board evaluates all aspects of the rocket design and analyzes the systems for critical parts. The PDR is important for the progress of the project, since our design, planned manufacturing methods, and concepts are carefully reviewed. It also marks the transition to the next phase of the project: the development phase.
The feedback received from the review board at the PDR is carefully considered for ongoing development.

July 2023
- September 2024
Upcoming Project Reviews

Throughout the progress of the project, a series of reviews will be following the PDR. Each review takes the team one step closer to the launch and ensures the project’s success.
Next up will be the Critical Design Review (CDR), which marks the transition from the development stage to the verification stage of the project and will be held in July 2023.

October 2024
Liftoff!

In October 2024 STAHR is scheduled to launch from Esrange - the European Space and Sounding Rocket Range in Kiruna, Sweden.

Our support